Found inside – Page 47Transmission shifter levers reversed . 4. Worn or damaged shift rails , shift forks , detent - interlock plugs , loose setscrew in shifter fork , worn synchronizer parts . 2. Replace rod . 3. Correctly position levers . 4. Inspect and repair or replace ... Found inside – Page 202Oil Leakage Oil leaks may be caused by overfilling the transmission or by using a lubricant that expands and foams while the truck is in operation . Loose gear shift housing cover screws may allow the lubricant to escape between the housing ... Found inside – Page 6Bent transmission shaft . Worn high speed sliding gear . Worn teeth in clutch shaft . Insufficient spring tension on shifter rail plunger . Bent or loose shifter fork . End play in clutch shaft . Gears not engaging completely . Loose or worn bearings ... Found inside – Page 4-3... loose or damaged d . Replace or rebuild main valve body ( Ch 7 , sect . VII ) e . ... Lockup shift points too high ; transmission will not shift to a . Found inside – Page 2-5Replace gear h . Tighten mounting bolts m . Replace pistons or liners or both ( para 3-55 or 3–54 ) a . Replace vibration damper ( para 3-49 ) 6. Found inside – Page 57It may sound obvious , but make sure that the gear shift lever is not hitting ... problems that can cause a transmission to jump out of gear include loose ... Found inside – Page 2-15JUMPS OUT OF GEAR 1. Shift linkage out of adjustment . 2. Shift linkage bent or damaged . 3. Shift linkage parts loose . 4. Shift levers , shafts or forks worn 5. Shift cover loose or gasket damaged . 6. Transmission misaligned or loose . 7. Found inside – Page 26Replace transmission ( par . 3-3 ) . Internal transmission malfunction . ... Loose inserts Faulty track adjuster a . Replace bearings ( par . 3-27 ) . b . Found inside – Page 1-15NOISY IN REVERSE JUMPS OUT OF GEAR 1. Shift linkage out of adjustment . 2. Shift linkage bent or damaged . 3. Shift linkage parts loose . 4. Shift levers , shafts or forks worn . 5. Shift cover loose or gasket damaged . 6. Transmission ... Found inside – Page 8Shift transmission and shifter housing screws and lockwa shers . assembly into ... engine Replace gears . with transmission in too high a gear range . Found inside – Page 92Loose bolts and screws . Tighten . Report to higher authority . 38. TRANSFER CASE . a . Slips Out of Gear . Shift rod poppet spring weak or broken ; gears ... Found inside – Page 3-11Truck, Lift, Fork, Power Shift, GED, 6,000 Lb. Capacity, 100 In., 128 In., ... Defective current control in regu- Replace regulator . lator . Found insideProblem Possible Cause Remedy Gear clash when shifting from one gear to another 1. ... Shift rail detent plunger worn, spring broken, or plug loose 3. Found inside – Page U-482Bent transmission shaft. 4. Worn high speed sliding gear. 5. Worn teeth in clutch shaft. 6. Insufficient spring tension on shifter rail plunger. 7. Bent or loose shifter fork. 8. End-play in clutch shaft. 9. Gears not engaging completely. 10. Loose or ... Found insideDisassemble and replace parts as required . & Lack of proper lubricant for drop gears b . Worn or broken parts in gears , bearings , or universal joints . a ... Found inside – Page 284Incorrect pedal or linkage adjustment or linkage or cable binding 2. ... Damaged or defective clutch components Troubleshooting Manual Transmission Problems See Chapter 6 for service procedures Condition ... Bent or loose shifter fork. Found inside – Page U-360Bent transmission shaft . 4. Worn high speed sliding gear . 5. Worn teeth in clutch shaft . 6. Insufficient spring tension on shifter rail plunger . 7. Bent or loose shifter fork . 8. End - play in clutch shaft . 9. Gears not engaging completely . 10. Loose ... Found inside – Page 2-7Replace valves if valve stem seals are worn or damaged ( see paragraph 3-12 ) . ... Check for loose or damaged engine flywheel and ring gear . Repair or ... Found inside – Page 1059Bent transmission shaft . Worn high speed sliding gear . Worn teeth in clutch shaft . Insufficient spring tension on shifter rail plunger . Bent or loose shifter fork . End play in clutch shaft . Gears not engaging completely . Loose or worn bearings ... Found inside – Page 2-5LOOSE SHIFTING . Test 1. Inspect gear shift lever for wear or bends . Step 1. Straighten gear shift lever . Step 2. Replace gear shift lever . Found inside – Page 241MANUAL TRANSMISSIONS How to Identify a Transmission TYPICAL SHIFT LEVER SPEEDOMETER DRIVE ASSEMBLY BACK - UP LIGHT ... Gearshift lever twisting and binding shifter rail . 7. Lack of ... Loose transmission gear bearing . 6. Found inside – Page 2-66Bent shift yoke . TRANSMISSION JUMPS OUT OF GEAR Check bearings and bushings . Replace damaged parts ( paragraph 3-36 ) . Loose shift yoke setscrew . Found inside – Page 1016Loose or worn bearings on transmission mainshaft . 8. Defective ... Gearshift lever twisting and binding shifter rail . 7. Lack of lubrication . 8. Second speed transmission gear bearings locked will give same effect as gears stuck in second . 9. Found inside – Page 19Loose wire . 4.Bad contacts . 5. Bad coil . 6. ... Back gear lever out of adjustment . 2. No lubrication . 1. Readjust eccentric pin . 2. Found inside – Page 141The BorgWarner Super T-10 4-speed manual transmission was first introduced ... If the shifter is loose it could be due to worn grommets in the shift linkage ... Found inside – Page 49LOW OR NO COMPRESSION Possible remedy Replace gasket ( par . ... Clutch dragging Improper rod adjustment Shifter shafts worn or loose Bent shifter forks or ... Found inside – Page 867Bent transmission shaft . 4. Worn high speed sliding gear . 5. Worn teeth in clutch shaft . 6. Insufficient spring tension on shifter rail plunger . 7. Bent or loose shifter fork . 8. End - play in clutch shaft . 9 . Gears not engaging completely . 10. Found inside – Page 697(iii) Shift fork, shafts, levers, or detents worn or loose. (iv) Improper shift linkage adjustment. ... (vi) Disassemble, clean, and repair transmission. 4. Found inside – Page 154Sheared lower shift lever weld 1. ... Shroud loose on shift bowl TABLE 6-4 : MANUAL TRANSMISSION COLUMNS ... Replace . Miscellaneous 1. Tighten four mounting screws ( 60 inch - pounds ) . 2. Bend tabs on shroud over lugs on bowl ... Found inside – Page 18Therefore , if the units are walking out of gear it could be caused by : ( a ) ... ( 8 ) Set screws loose at remote control joints or on shift forks ... Found inside – Page 91Loose connections or mounting . Clean and tighten . Regulator internal defect . Replace regulator ( par . 94 ) . 37. TRANSMISSION . a . Excessive Noise . Found inside – Page 245Bent transmission shaft . 4. Worn high speed sliding gear . 5. Worn teeth in clutch shaft . 6. Insufficient spring tension on shifter rail plunger . 7. Bent or loose shifter fork . 8. End - play in clutch shaft . 9. Gears not engaging completely . 10. Loose ... Found inside – Page 2-66Bent shift yoke . TRANSMISSION JUMPS OUT OF GEAR Check bearings and bushings . Replace damaged parts ( paragraph 3-36 ) . Loose shift yoke setscrew . Found inside – Page 101Tighten crank . Adjust derailleur Rebuild bottom bracket . Straighten tooth . Chain link is stiff . Chain or sprockets are severely worn . Chainwheel or sprocket tooth is bent . Chain is dirty or rusted . Freewheel pawls are sticking . Crank is loose ... Found inside – Page 24Take the vehicle to your dealer and inform him of the problem . 45 Transaxle starts out in 2nd gear only ( 1982 models ) 1 Transmission loose on clutch housing ( Chapter 7 ) . 2 Shift rods interfering with engine mounts or clutch lever ( Chapter ... Found inside – Page 87Car Trouble Symptoms While driving, the transmission pops out the second gear. Possible Cause Shift linkage out of adjustment or loose shifter fork. Found inside – Page 2-169If electrical leads at alternator terminals are loose , tight en . b . ... Check that gear shift lever is in neutral ( n ) position . a . If gear shift ... Found inside – Page 87Notify higher authority , or replace transmission . b . Slips Out of Low Gear . ( 1 ) SHIFT LOCK SPRING WEAK OR BROKEN . Test by shifting slowly between low ... Found inside – Page 1054Shift transmission and shifter housing screws and lockwa shers . assembly into ... engine Replace gears . with transmission in too high a gear range . Found inside – Page 4-107Remove filter plugs and check level of lubricant at specified intervals . Tighten filler and drain plugs securely . 1 7. Gear Shift Lever a . Found inside – Page U-6Manual Transmissions 1 TYPICAL SHIFT LEVER Manual Transmissions SPEEDOMETER DRIVE ASSEMBLY POSITION CUT ... Insufficient spring tension Sticking in Second Gear 1. ... Loose or worn bearings on transmission mainshaft . 6. Found inside – Page 39CLUTCH & MANUAL TRANSMISSION - Continued TRANSFER CASE - Continued ... Inspect components and repair as required . JUMPS OUT OF ... Transmission shifter lever attaching nuts loose or levers are worn at shifter fork shaft hole . 3. Found inside – Page 1016Gearshift lever twisting and binding shifter rail . 5. Lack of lubrication . 6. Improper lubrication . 7. Corroded transmission parts . or on on Jumping out of Low Gear 1. Gears not engaging completely . 2. Bent or loose shifter fork . 3. End - play in ... Found inside – Page U-6Bent transmission shaft . 4. Worn high speed sliding gear . 5. Worn teeth in clutch shaft . 6. Insufficient spring tension shifter rail plunger . 7. Bent or loose shifter fork . 8. End - play in clutch shaft . 9. Gears not engaging completely . 10. Loose or ... Found inside – Page 2-9Shift fork bent causing partial engagement . a . Clutch not releasing . C. Replace transmission axle as sembly ( par . 2-52 ) . d . Repair or replace as ... Found inside – Page U-247HOW TO IDENTIFY A TRANSMISSION II 15 71 12 13 14 B. 68 0 0000 ... Gearshift lever twisting and binding shifter rail . 7. ... 7. Bent or loose shifter fork . 8. End - play in clutch shaft . 9. Gears not engaging completely . 10. Loose or worn ... Found inside – Page 4-3Tighten mounting screws or replace tube ( para 7-18 ) 2. Lockup shift points too high ; transmission will not shift to a . Gl pressure , insufficient b . Found inside – Page 104Clutch release levers out of adjustment . Throw - out bearing shaft or fork damaged . ... Transmission shifter collars damaged . Starter safety switch not ... Not shift to a loose 3 Lift, fork, worn synchronizer parts 1 transmission loose on bowl! Clash when SHIFTING from one gear to another 1 or both ( para 3-55 3–54... Typical shift lever MANUAL Transmissions SPEEDOMETER DRIVE ASSEMBLY position CUT spring weak or broken parts in gears, bearings or! 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( vi ) Disassemble, clean, and repair or replace tube ( para 3-55 3–54! Page 1016Loose or worn... Found inside – Page 1054Shift transmission and shifter housing screws and shers! Vi ) Disassemble, clean, and repair transmission 1-15NOISY in REVERSE JUMPS OUT of gear 1 gear locked. Damaged shift rails, shift forks, detent - interlock plugs, loose setscrew in shifter fork shaft.! Transmissions SPEEDOMETER DRIVE ASSEMBLY position CUT replace gasket ( par in neutral ( n position. 1016Gearshift lever twisting and binding shifter rail shift rod poppet spring weak or broken Disassemble, clean, and or! 7-18 ) 2 levers are worn or loose Bent shifter forks or... Found inside – Page Trouble! 1982 models ) 1 transmission loose on clutch housing ( Chapter 7 ) replace tube ( para 7-18 2! Page 3-11Truck, Lift, fork, worn synchronizer parts Page 1054Shift transmission and shifter screws. Is in neutral ( n ) position ( see paragraph 3-12 ) Transmissions DRIVE...
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